Two-stage Recycling Machine Plastic Pelletizing System for Printed Films & Post-consumer Waste
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Two-stage Recycling Machine Plastic Pelletizing System for Printed Films & Post-consumer Waste

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Discover Chenxing’s advanced Two-stage Recycling Machine, designed for heavily printed films, laminated films, and washed flakes. Featuring triple degassing and dual filtration, it ensures high-quality recycled pellets for blown film, pipe extrusion, and molding.
  • Chenxing

Product Description

The Two-stage Recycling Machine is an advanced plastic pelletizing system designed to process heavily printed films, laminated films, washed flakes, and post-consumer plastic waste. Featuring two extruders, three degassing zones, and dual filtration units, this system ensures maximum removal of ink, moisture, and impurities. The result is high-quality recycled plastic pellets that can be directly reused in production lines such as blown film extrusion, pipe extrusion, and injection molding.

Two-stage recycling machine with dual extruder and cutter-compactor system
Plastic pelletizing system with triple degassing and dual filtration units


Product Brief

  • Application: Designed for recycling PE/PP films, multilayer laminated films, humid pre-washed HDPE/PP flakes, and post-consumer waste.

  • Key Advantage: Triple degassing + dual filtration for superior pellet quality.

  • Output: Stable and uniform recycled pellets with minimized ink and moisture content.

  • Operation: Fully automated feeding, compacting, extrusion, and pelletizing for efficient recycling.


Product Details

  1. Belt Conveyor Feeding – Automatic feeding of scraps for smooth operation.

  2. Nip Roller Feeding – Film-on-roll feeding with adjustable nip rollers.

  3. Cutting & Compacting – Integrated cutter-compactor cuts, dries, and compacts material for stable feeding.

  4. Degassing System – Three degassing sections to remove ink and moisture effectively.

  5. Filtration – Dual-channel system with two filtration steps for continuous operation and high-quality output.

  6. Die Face Pelletizing – Automatic speed and blade pressure adjustment ensures uniform pellet size.

  7. Recycled Pellets – Ready for reuse in film, pipe, and molding production lines.


Product Features

  • Triple Degassing: Enhanced venting ensures superior removal of ink and humidity.

  • Dual Filtration: Guarantees cleaner pellets and stable reusability in production.

  • Integrated Cutter-Compactor: Cuts, dries, and stabilizes material for consistent feeding.

  • High Compatibility: Processes up to 95% printed surface materials, including BOPP film and post-consumer waste.

  • Automation: Automatic feeding and pelletizing reduce labor costs and downtime.


FAQ 

Q1: What types of plastic waste can the Two-stage Recycling Machine process?
A1: It is ideal for PE/PP films, multilayer laminated films, humid HDPE/PP flakes, and fully printed post-consumer waste such as milk bottles, shampoo bottles, and woven bags.


Q2: How does the triple degassing system benefit production?
A2: The three-stage degassing effectively removes moisture and ink from printed and washed materials, ensuring stable output and premium pellet quality.


Q3: Can this recycling line run continuously without interruption?
A3: Yes. With its dual-channel filtration system, the machine operates non-stop, reducing downtime and improving efficiency.


Q4: What is the advantage of using a cutter-compactor?
A4: The cutter-compactor cuts, dries, and compacts waste, providing consistent feeding into the extruder, especially for printed BOPP films and post-consumer flakes.


Q5: Are the recycled pellets suitable for direct reuse in production?
A5: Absolutely. The pellets can be directly used in blown film extrusion, pipe extrusion, and injection molding, ensuring cost savings and sustainable production.


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