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Meltblown Fabric Dedicated Single Screw Extruder for Mask Production Line

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Product Description

Product Overview

The Meltblown Fabric Dedicated Single Screw Extruder is a core component of medical mask production lines, specifically engineered for processing polypropylene (PP) resin into ultra-fine fiber meltblown material.


This system is designed with advanced plasticizing technology to ensure stable melt pressure, uniform temperature distribution, and consistent polymer flow—critical factors in producing high-quality filtration-grade nonwoven fabric used in surgical masks, N95 masks, and air filtration systems.


Manufactured by Zhangjiagang Chenxing Machinery Co., Ltd., this extruder integrates decades of experience in plastic machinery engineering and is optimized for continuous, high-speed industrial production.


High efficiency meltblown nonwoven fabric extruder equipment
Industrial single screw extruder for meltblown fiber manufacturing
Medical mask production line extruder machine Chenxing Machinery


Key Features

1. High Plasticizing Efficiency

Special screw design ensures complete melting of PP resin with minimal degradation, improving fiber uniformity.


2. Stable Output Control

Equipped with precision temperature control zones and frequency-controlled drive system for consistent extrusion performance.


3. High Temperature Accuracy

Multi-zone heating system ensures ±1°C temperature stability for sensitive meltblown processing.


4. Wear-Resistant Screw & Barrel

Nitride-treated alloy steel structure ensures long service life under continuous operation.


5. Energy Efficient Operation

Optimized motor and transmission system reduce energy consumption while maintaining high output.


6. Compatible with Full Meltblown Line

Can be integrated with die head, air system, and winding units for complete mask production solutions.



Technical Specifications (Reference)

  • Screw Diameter: 55–90 mm (customizable)

  • L/D Ratio: 28:1 – 30:1

  • Output Capacity: 80–250 kg/h

  • Heating Zones: 4–6 zones

  • Temperature Control Accuracy: ±1°C

  • Drive Motor: High torque AC motor with inverter control

  • Material: PP (Polypropylene) for meltblown fabric

  • Cooling System: Air & water-assisted cooling (optional)

⚠️ Final configuration can be customized based on customer production capacity requirements.



Working Principle

The extruder melts PP resin through a controlled heating barrel and screw system. The molten polymer is then precisely conveyed to the meltblown die head, where high-speed hot air stretches the polymer into ultra-fine fibers.


These fibers are then randomly deposited onto a conveyor system to form a uniform nonwoven fabric web, which is widely used in filtration layers of medical masks.



Applications

  • Medical surgical mask production

  • N95 / KN95 filtration layer manufacturing

  • Air filtration material production

  • Industrial nonwoven fabric production

  • Hygiene product materials

  • Protective clothing materials



Why Choose Chenxing Machinery Meltblown Extruder?

With over 20 years of experience in plastic extrusion equipment manufacturing, Chenxing Machinery delivers industrial-grade reliability and engineering precision.


Unlike standard extrusion systems, our meltblown dedicated extruder is designed specifically for micro-fiber polymer processing, ensuring:

  • Higher fiber consistency

  • Lower defect rate in fabric production

  • Stable long-term operation

  • Easy integration into turnkey mask production lines


We provide complete technical support, installation guidance, and after-sales service for global customers.



Quality & Engineering Assurance 

  • In-house mechanical design team

  • Precision CNC machining manufacturing base

  • Strict QC inspection before shipment

  • Export experience across Southeast Asia, Middle East, Europe, and North America

  • Full technical documentation support



FAQ

Q1: Can this extruder only be used for meltblown fabric?

It is primarily designed for meltblown PP nonwoven production but can also be adapted for other fine fiber polymer applications.


Q2: What raw material is suitable?

Mainly polypropylene (PP) with melt index suitable for nonwoven fiber production.


Q3: Can output capacity be customized?

Yes, screw diameter, motor power, and output can be fully customized based on production requirements.


Q4: Is it compatible with full mask production lines?

Yes, it can be integrated with meltblown die heads, spunbond systems, and complete mask production lines.


Q5: Do you provide installation support?

Yes, we provide remote technical support, installation guidance, and optional overseas service.



Call to Action

Looking for a stable and high-efficiency meltblown fabric extrusion solution for your mask production line?


Contact Chenxing Machinery today for a customized technical proposal and quotation. Our engineering team will help you design a complete, efficient, and scalable production system.

Email: ceo@cxsljx.com
Website: www.chenxingmachinery.com
WhatsApp/WeChat: +86 15951187228

Zhangjiagang-Chenxing-Machinery-Co-Ltd-Zhangjiagang-Chenxing-Machinery-Co-Ltd- (2)Zhangjiagang-Chenxing-Machinery-Co-Ltd- (1)


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