| Availability: | |||||||||
|---|---|---|---|---|---|---|---|---|---|
| Quantity: | |||||||||
| Discover the Positive Pressure Dense Phase Pneumatic Conveying System for powders and granules. With low wear, high efficiency, and dust-free operation, it is ideal for power, chemical, cement, food, and metallurgy industries. | |||||||||
Chenxing
Product Description
The Positive Pressure Dense Phase Pneumatic Conveying System is a highly efficient bulk material transfer solution designed for powders, granules, and difficult-to-handle materials.
By using compressed air at 0.15–0.3 MPa, the system conveys materials at a low velocity of 3–8 m/s while maintaining high material-to-air ratios (20–100, or even up to 300–400). This ensures reduced material degradation, minimized pipeline wear, and improved conveying efficiency.
This dense phase pneumatic conveying technology is widely applied in power plants, chemical industries, building materials, food, metallurgy, plastics, and pharmaceuticals, especially for abrasive, fragile, or cohesive materials.
Reduced Wear & Tear: Low air velocity minimizes pipe and material abrasion, making it ideal for fragile or abrasive materials.
Low Energy Consumption: Requires only small-sized compressors due to low air volume demand.
High Material Loading: Ensures high material concentration with efficient delivery.
Compact Design: Small footprint and space-saving structure.
Less Material Sticking: Prevents buildup and sticking inside pipelines.
Environmentally Friendly: Dust-free, sealed conveying reduces pollution.
Flexible Operation: Easy to automate and adapt for continuous or batch feeding.
Power Industry: Fly ash, coal powder, desulfurization additives.
Building Materials: Cement, lime powder, gypsum, alumina.
Chemical Industry: PVC resin, soda ash, carbon black, catalysts.
Food Industry: Flour, starch, sugar, and other fine powders.
Metallurgy: Metal powder, blast furnace additives.
Q1: What is the working pressure of the dense phase conveying system?
A1: The system typically operates at 0.15–0.3 MPa with stable conveying pressure.
Q2: What types of materials can it handle?
A2: It is suitable for powders, granules, abrasive, fragile, and cohesive materials such as cement, fly ash, PVC resin, flour, and metal powders.
Q3: How does it prevent pipeline wear?
A3: Dense phase conveying uses low-speed airflow (3–8 m/s), which reduces pipe friction and material degradation.
Q4: Is it energy-efficient compared to dilute phase conveying?
A4: Yes, it requires a smaller air compressor and lower air volume, reducing overall energy consumption.
Q5: Can it be integrated into automated production lines?
A5: Absolutely. The system supports PLC automation, batch feeding, and continuous conveying.



Introduction: Why Plastic Waste Is Becoming a Construction ResourceGlobal plastic waste generation continues to rise every year, creating increasing pressure on landfills and marine ecosystems. At the same time, the construction industry is facing rising material costs and demand for sustainable alt
What Is a 3D Motion Mixer?A 3D motion mixer (three-dimensional motion mixer) is a high-efficiency industrial blending machine designed to achieve ultra-uniform mixing of powders, granules, and other solid materials. Unlike traditional mixers that rely on simple rotation or stirring, a 3D motion mixe
China has become one of the largest manufacturing centers for PVC pipe extrusion machinery.Global buyers choose Chinese suppliers because of:· Competitive pricing· Mature manufacturing technology· Fast delivery· Customization capability· Complete turnkey solutionsWhen selecting a manufacturer, buyer
PVC pipe manufacturing begins with raw material preparation.PVC resin, stabilizers, lubricants, and fillers are mixed in a high-speed mixer.The mixed material enters the conical twin screw extruder where it is heated and plasticized.The melt flows through the die head to form the pipe.Vacuum calibra
Energy consumption is one of the largest operating costs in PVC pipe manufacturing.Modern extrusion technology focuses on:· High-efficiency motors· Intelligent heating systems· Optimized screw structures· Automated process controlVariable frequency drives help reduce electricity waste during operati
PVC pipe extrusion output depends on:· Extruder model· Screw design· Pipe diameter· Material formulation· Cooling efficiencySmall extrusion lines may produce 100kg/h while large industrial systems can exceed 800kg/h.Multi-cavity pipe production lines significantly improve productivity for small-diam
A complete PVC pipe extrusion line is more than just an extruder.The full system includes:· High-speed mixer· Material loader· Conical twin screw extruder· Extrusion mold· Vacuum calibration tank· Cooling tank· Haul-off machine· Cutting machine· Pipe stackerThe mixing unit prepares PVC resin and add
Stable pipe quality is essential in PVC pipe manufacturing.Common extrusion problems include:· Uneven wall thickness· Pipe collapse· Surface roughness· Yellowing· Diameter instabilityThese issues are usually related to:· Incorrect temperature settings· Poor raw material formulation· Vacuum instabili
Different PVC pipe diameters require different extrusion configurations.Small-diameter pipes such as electrical conduits usually use multi-cavity extrusion systems to maximize output.Large-diameter water supply pipes require:· Larger extruders· Stronger vacuum calibration systems· High-capacity cool
Choosing between a single screw extruder and a twin screw extruder is one of the most important decisions in PVC pipe manufacturing.Single screw extruders are mainly used for PE, PP, and other polyolefin materials. They offer stable conveying performance and lower maintenance costs.Twin screw extrud
The cost of setting up a PVC pipe production line depends on production capacity, pipe diameter range, automation level, and auxiliary equipment.A small PVC pipe production line may cost between $30,000 and $80,000, while a fully automatic high-output line can exceed $300,000.Key equipment includes:
PVC pipe extrusion lines are essential equipment in modern plastic pipe manufacturing. From water supply pipes to electrical conduits and drainage systems, PVC pipes are widely used due to their corrosion resistance, lightweight structure, and cost efficiency.A complete PVC pipe extrusion line usual
Can You Estimate Your Real Recycling Cost Per Ton?Most investors in PET recycling focus on machine price and capacity, but the real profit depends on one key metric: Cost per ton of washed PET flakes (USD/ton)This calculator-style guide helps you estimate your real operating cost step by step. S
Differences, Advantages, and Applications in Plastic Recycling LinesIn modern plastic recycling systems, drying technology plays a critical role in determining the final quality of recycled plastic flakes and pellets. After washing processes such as friction washing, hot washing, and sink-float sepa
What Is the Difference Between These Two Plastic Pipe Cutting Systems?In modern plastic pipe extrusion production lines, manufacturers often focus on:Extruder performanceMold designCooling systemsAutomation controlHowever, one critical component is frequently underestimated:The Pipe Cutting SystemA
Introduction: Why New Composite Building Materials Matter TodayPlastic waste is one of the defining environmental challenges of our era — yet it is also a feedstock with enormous untapped value. Advances in recycling technology now let plants convert post-consumer and post-industrial plastics into r
The Key to Precision Feeding in Modern Plastic Extrusion and Recycling SystemsIn today’s plastic manufacturing industry, production efficiency and material accuracy are more important than ever. Whether in plastic extrusion, compounding, recycling, or automatic batching systems, even a small feeding
The Essential Air Separation Equipment in PET Bottle Recycling LinesAs the global recycling industry moves toward higher-quality recycled plastics, efficient material separation has become one of the most important steps in modern recycling systems. In PET bottle recycling, one major challenge is se
What is a Constant Pressure Variable Frequency Water Supply System?A Constant Pressure Variable Frequency Water Supply System is an intelligent water supply solution that uses variable frequency drive (VFD) technology to maintain a stable and consistent water pressure in industrial processes, regard
What is a Friction Washer?A friction washer is a high-speed mechanical cleaning machine used in plastic recycling lines to remove surface contaminants such as dirt, sand, labels, oil residues, and fine impurities from plastic flakes or film materials.In modern recycling engineering, it is widely app

