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High-Precision PP / PS Fuse Bead Production Machine (2–6mm)

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  • chenxing

Product Description

1. Product Overview

The SJ45 Perler Beads Extrusion Line is a high-efficiency single screw extrusion system designed for the continuous production of DIY fuse beads (also known as perler beads or ironing beads).


Engineered for dimensional precision, stable output, and long-term industrial operation, this line is suitable for manufacturing 2–6mm plastic beads made from PP and PS materials.


With a production capacity of up to 24,000 beads per minute, this extrusion system is ideal for toy manufacturers, craft material suppliers, and educational product producers seeking scalable and reliable bead manufacturing solutions.



2. Technical Specifications

Item Specification
Model SJ45
Screw Diameter 45 mm
L/D Ratio 28:1
Main Motor Power 11 kW
Bead Diameter Range 2–6 mm
Diameter Tolerance ±0.05 mm
Production Capacity Up to 24,000 beads/min



3. Main Equipment Configuration

  1. HPSJ45 Single Screw Extruder

  2. Precision Small Tube Extrusion Die Set

  3. 6-Meter Stainless Steel Vacuum Cooling Tank

  4. High-Speed Haul-Off & Cutting Machine

  5. Independent Electrical Control Cabinet

Optional Add-Ons:

  • Automatic vacuum feeder

  • Gravimetric dosing system

  • Color masterbatch mixing unit

  • Online inspection system



4. Production Process

Raw Material Feeding → Plasticizing → Precision Tube Extrusion → Vacuum Calibration → Water Cooling → Haul-Off → High-Speed Cutting → Finished Beads

This fully integrated process ensures stable bead geometry and consistent quality throughout continuous production cycles.



5. Key Advantages

High Dimensional Accuracy

The ±0.05mm tolerance ensures perfect compatibility with pegboards and ironing fusion standards.

High Output Efficiency

Up to 24,000 beads per minute significantly reduces unit production costs.

Industrial Stability

Optimized screw design (28:1 L/D) provides uniform melting and stable extrusion pressure.

Material Versatility

Compatible with PP, PS and other thermoplastic materials commonly used in craft bead manufacturing.

Easy Operation & Maintenance

Centralized electrical control cabinet with precise temperature regulation.



6. Applications

  • DIY fuse bead manufacturers

  • Educational toy production factories

  • Craft material wholesalers

  • Private label bead brands

  • Creative art supply manufacturers


finished product show-1
finished product show



7. Why Choose Chenxing Machinery?

Zhangjiagang Chenxing Machinery Co., Ltd. has over 20 years of experience in plastic extrusion system manufacturing. Our engineering team provides:

  • Customized extrusion line design

  • Installation & commissioning support

  • Technical formula guidance

  • Long-term spare parts supply

  • One-year equipment warranty

We export globally and support North American, European, and Southeast Asian markets.



FAQ Section

Q1: What materials can this perler bead extrusion machine process?

The line is mainly designed for PP and PS materials. It can also be adjusted for other thermoplastics depending on the material formulation.


Q2: Can the bead diameter be customized?

Yes. The standard range is 2–6mm, and the extrusion die can be customized according to your required size.


Q3: Is the production line fully automatic?

The standard configuration includes automatic temperature control and high-speed cutting. Additional automation modules can be integrated upon request.


Q4: What is the typical power consumption?

The main extruder motor is 11 kW. Total power consumption depends on optional auxiliary equipment.


Q5: Do you provide overseas installation service?

Yes. We provide remote technical support and on-site installation guidance for international customers.


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