 |
| Quantity: | |||||||||
|---|---|---|---|---|---|---|---|---|---|
Product Description
The HDPE Marine Pedal Board / Ocean Fishing Raft Extrusion Line is a complete turnkey production line that turns HDPE compound into the structural components of modern marine aquaculture: non-slip marine pedal boards, marine walkway boards and HDPE ocean fishing raft pipe sections.
It is not a single machine and it is not a general-purpose pipe line. Two extruders feed one co-extrusion die, the profile is sized in a vacuum shaping tank, cooled through a spray tank, embossed for grip, then hauled off and cut to length automatically. The output is a large, thick, weather-exposed marine component — which is exactly why the sizing and cooling stages are built the way they are.
The problem it solves is the one that older fish-raft construction has never solved properly: traditional rafts are built from wood and foam buoys, structures that are heavy to maintain, unstable in open water, weak against wind and waves, and effectively limited to sheltered nearshore bays. HDPE changes the material, and this line changes the availability of that material. Extruded HDPE pedal boards and raft sections are corrosion-resistant in seawater, hold their mechanical properties, resist wind and wave loads, and let an aquaculture operation move into deeper, better-flushed water — which in turn reduces the surface area occupied and helps water quality, lowering disease pressure in the stock.
In short, the line exists so that a fish farm, a raft builder or a marine facility supplier can produce its own HDPE pedals and raft components rather than buying and maintaining timber.
Key positioning points:
Process: two-extruder co-extrusion into a single die, followed by vacuum sizing, spray cooling, embossing, haul-off and automatic cutting
Product scope: HDPE marine pedal board (the non-slip walking surface) and HDPE ocean fishing raft pipe / marine tractor components
Line configuration: extruders SJ90/33 and SJ65/30, power 110 kW + 37 kW, melting output 450 kg/h
Product width range: 300–500 mm class profiles, with mould and shaping options at 150 210 350 410 500 mm
Applications: marine aquaculture rafts, floating walkways, docks, floating bridges, offshore platforms and marine tractor equipment
The tables below carry the specification figures of this line. Where the source data lists a value in two different scopes, both are shown separately rather than merged — see the note under the tables.
| Item | Specification |
|---|---|
| Extruder combination | SJ90/33 & SJ65/30 |
| Drive power of extruder set | 110 kW + 37 kW |
| Melting output | 450 kg/h |
| Mould / shaping options | 150 mm, 210 mm, 350 mm, 410 mm, 500 mm (selectable) |
| Extrusion die type | Co-extrusion die (top layer virgin HDPE, bottom layer recycled material) |
| Shaping mould | 6 m long shaping mould, mould steel |
| Vacuum shaping tank | 9 m, stainless steel |
| Cooling spray tank | 9 m, stainless steel |
| Downstream units | Embossing (knurling) unit, haul-off machine, automatic cutter |
| Item | Specification |
|---|---|
| Model No. | SJ90/33 |
| Product type | Profile / board extrusion line |
| Screw | Single-screw |
| Screw material | 38CrMoAlA |
| Automation | Automatic, computerised |
| Control | Siemens PLC + touch screen |
| Main motor | Siemens brand |
| Inverter | ABB brand |
| Temperature control | Omron brand |
| Switchgear | Delixi brand |
| Total power | 350 kW |
| Voltage | 380 V 220 V 440 V |
| Pipe diameter (raft / marine pipe) | 300–500 mm |
| Max. output | 1000 kg/h |
| Screw speed | 120 rpm |
| Core components | Motor, pump, PLC, pressure vessel, gearbox, screw |
| Machinery test report | Provided |
| Certification | CE, ISO 9001 |
| Customized | Available |
| Transport package | PE film winding wrapping |
| Machine specification | 25000 × 1200 × 1800 mm |
| HS code | 8477209000 |
| Production capacity | 20 sets / month |
Reading the two tables together. Table A describes the extruder set and the forming section as configured for marine pedal and raft production. Table B carries the general machine attributes of the line, which is why the power figure (350 kW total against 110 kW + 37 kW of extruder drive) and the output figure (1000 kg/h peak against 450 kg/h melting output) are stated differently: they describe different scopes of the same equipment, not two different machines. Both are shown as given, and the final figure applied to your order is confirmed in the quotation.
How to choose:
By product width — pick the mould from the 150 210 350 410 500 mm options according to the pedal board or raft section you sell
By raft pipe size — for HDPE ocean fishing raft pipe and marine tractor components, the line covers the 300–500 mm range
By extruder combination — SJ90/33 with SJ65/30 is the standard pairing for the two-material co-extrusion structure
By supply voltage — the electrical design is built for 380 V 220 V 440 V; confirm your plant supply at inquiry
Related squeezing, compounding and downstream equipment is listed on the Extruder, Auxiliary Machines and Mixing Unit pages.
Two extruders, SJ90/33 and SJ65/30, feed a single co-extrusion die. The die is arranged so that the top layer is virgin HDPE and the bottom layer is recycled material. This is a deliberate cost-and-performance structure: the surface that the user walks on, and that faces sun, salt and abrasion, is virgin material; the structural body can use recycled HDPE.
Screw material is 38CrMoAlA, a nitriding-grade alloy chosen for wear life in continuous production. Drive power for the extruder set is 110 kW + 37 kW, with a melting output of 450 kg/h. The main motor is a Siemens brand unit and the frequency inverter is ABB.
The forming section is a two-part tooling set: the extrusion die head, and a 6 m long shaping mould made of mould steel. The mould length is what allows a large, thick marine profile to be brought into dimension gradually rather than being squeezed into shape over a short distance.
After the die, the profile enters a 9 m stainless steel vacuum shaping tank. Compared with a traditional vacuum shaping platform, a vacuum shaping box gives better sealing and better shaping control, and the result is a profile with stable dimensions along the full length of the board.
A 9 m stainless steel cooling spray tank follows the sizing stage. Marine pedal boards and raft sections are large and thick, so cooling them through is the step that limits line speed if it is done poorly. Two full cooling stages — vacuum tank plus spray tank — give the profile the cooling length it needs, which is what raises production speed while keeping the product dimensionally stable.
The pedal board then passes through an embossing (knurling) unit that forms a non-slip surface on the walking face. This is a functional requirement, not a cosmetic one: a wet marine pedal is a slip hazard, and the embossed pattern is what makes the board safe to walk on.
Finally the profile runs through the haul-off machine, which pulls the line at a controlled rate and holds the section straight, and then through an automatic cutter that cuts the board or raft section to your required length without manual measurement.
| Application | Typical product | Why HDPE extrusion fits |
|---|---|---|
| Marine aquaculture (fish, shellfish, shrimp) | Raft pipe, cage walkway and pedal board | Seawater corrosion resistance and mechanical strength under wave loading |
| Abalone, large yellow croaker and grouper farming | Aquaculture platforms and access boards | Platform stability in deeper, better-flushed water |
| Ocean fishing raft builders | HDPE raft sections and connectors | Replaces wood and foam buoy construction |
| Docks, floating bridges and platforms | Marine pedal and walkway boards | Non-slip embossed surface, low water absorption |
| Marine tractor / net tractor equipment | HDPE marine tractor components | Ductile, impact-resistant, buoyant structure |
| Coastal and offshore facility contractors | Custom profile boards | Widths selectable from 150 mm to 500 mm |
Why the HDPE route beats traditional raft construction. Wood and foam buoys are the traditional answer for net-cage aquaculture platforms, and they carry known weaknesses: poor structural stability, weak resistance to wind and waves, complex construction, and suitability limited to low-wave nearshore bays. An HDPE raft structure is corrosion-resistant in seawater, holds good mechanical properties, resists wind and wave load, and can be deployed further offshore. That lets the farm use deeper water, reduce the surface area occupied, improve water quality and lower fish disease rates.
Working conditions: the line is installed as a complete set — extruders, die head, 6 m shaping mould, 9 m vacuum tank, 9 m spray tank, embosser, haul-off and cutter — on a level, load-bearing industrial floor with a run-out length suitable for the board length you cut. Power supply is confirmed against the 380 V 220 V 440 V design, and water supply and drainage are needed for the vacuum and spray tanks. Because the profile is large and thick, layout planning should give the cooling section its full 9 m plus 9 m without obstruction.
Mould and product width — 150 mm, 210 mm, 350 mm, 410 mm or 500 mm shaping options, selected for your pedal board or raft section
Product profile design — the die and shaping mould are built to your section drawing
Cutting length — the automatic cutter is set to the board length you require
Supply voltage — 380 V, 220 V or 440 V, matched to your plant
Component brands — Siemens motors, ABB inverters and Omron temperature controllers are standard; other brands can also be customized on request
Raw material structure — the co-extrusion arrangement (virgin HDPE in the top layer, recycled material in the bottom layer) is engineered for cost and wear balance; alternative layer combinations are discussed per project
Formula and process support — our engineers help optimize the formulation for your local HDPE supply and for surface or dimensional issues
Turnkey scope — feeding, mixing, recycling and downstream auxiliary equipment can be included to make the supply a complete line
The two-extruder co-extrusion principle — SJ90/33 with SJ65/30 is the structural configuration of the line
The 9 m vacuum shaping tank and 9 m spray cooling tank — the cooling length is what makes thick marine profiles run at speed
The 6 m shaping mould and mould-steel construction
The embossing / knurling stage — the non-slip surface is inherent to the product specification
The 300–500 mm raft pipe range of the standard configuration
Equipment that can be quoted alongside the line includes the Automatic Compounding System, the Automatic Compounding System Solution, Crushing Material Suction Machine, Powder Suction Machine, Continuous Powder Suction Machine, Plastic Agglomerator, SMF Series Grinding Machine, Two Stage Recycling Machine and Plastic Pelletizing Line.
In-house manufacture — the extruders, die heads, shaping moulds and downstream units are built in our own workshop rather than assembled from third-party machines, so quality stays consistent across the line
Component quality — main motors are Siemens brand, inverters ABB brand, temperature controllers Omron brand and switchgear Delixi brand, with other brands available by arrangement
Screw durability — the screws are made from 38CrMoAlA alloy steel, selected for wear life on continuous HDPE production
Control platform — a Siemens PLC with touch screen controls the line, and the equipment is supplied as automatic and computerised rather than manual
Certification — CE and ISO 9001 quality management; where your market requires additional certificates, we can help with the application
Machinery test report — provided with the equipment, alongside the operating manual and documentation
Engineer-level support — our engineers help you optimize formulas, train operators and troubleshoot process issues such as surface finish, dimensional instability and cooling problems for the life of the line
Compounding, recycling and profile-related capabilities are described under board / sheet extrusion line, profile extrusion line, Profile Extrusion Line Solution, plastic recycling line solution and the advanced material processing EPC project service.
MOQ — 1 set, built to the configuration confirmed with you
Scope of supply per set — extruders SJ90/33 and SJ65/30, co-extrusion die, 6 m shaping mould, 9 m stainless steel vacuum shaping tank, 9 m stainless steel cooling spray tank, embossing / knurling unit, haul-off machine, automatic cutter, PLC control system and electrical cabinet
Payment terms — 30% T/T as prepayment, balance payment upon shipment; L/C also accepted
Lead time — production and testing completed within 45 days of receiving the prepayment
Packing — the profile line is wrapped with PE film winding wrapping; the standard package size is 1200 × 230 × 230 cm with a gross weight of approximately 1000 kg per package, and the full line is shipped in multiple packages against the loading plan
Shipping — sea freight; the loading plan and container arrangement are confirmed with you before dispatch, and freight cost plus estimated delivery time are quoted on request
After-sales — a 1-year guarantee on the machine plus 1 year of free wear-out spare parts. If a machine fails within the first year and the issue cannot be solved by phone or remote communication, our engineers travel to your factory to resolve it and train your staff on the related maintenance
Production capacity — 20 sets per month, so scheduling is agreed at order confirmation; ordering earlier in the year avoids peak-season pressure
Showroom / project locations — units of this class are in operation in Thailand, Indonesia, Malaysia, Vietnam and Mexico, and we can arrange reference visits where appropriate
Technical documents and machine files are collected under Downloads; application articles are posted on Company News.
HDPE marine pedal board (non-slip walkway board) and HDPE ocean fishing raft components — raft pipe sections and marine tractor parts. The formed profile is a large, thick HDPE section with an embossed non-slip surface on the walking face.
Two extruders — SJ90/33 and SJ65/30 — feed one co-extrusion die. The top layer uses virgin HDPE and the bottom layer uses recycled material, so the wearing, sun-exposed surface is virgin material while the structural body can be lower-cost recycled HDPE. The extruder set is rated 110 kW + 37 kW with a 450 kg/h melting output.
Because the product is large and thick. A 9 m stainless steel vacuum shaping tank sets the dimensions, and a 9 m stainless steel spray cooling tank cools the profile through. Vacuum shaping boxes seal and shape better than a traditional vacuum shaping platform, and the two-stage cooling is what allows higher line speed with stable dimensions.
150 mm, 210 mm, 350 mm, 410 mm and 500 mm shaping mould options, selectable to suit the pedal board or raft section you produce. The mould is made of mould steel and consists of two parts: the extrusion die head and a 6 m long shaping mould.
By an embossing / knurling unit positioned after the cooling section. It forms the grip pattern directly on the board face, which is essential for a wet marine walking surface.
Yes — the co-extrusion structure is built around it, with recycled material in the bottom layer. Our engineers also provide formula support so your local HDPE supply performs consistently on the line.
MOQ is 1 set. Price depends on the mould size and the final configuration, and is quoted against your product drawing. Production and testing are completed within 45 days after receiving the prepayment; our monthly production capacity is 20 sets.
30% T/T prepayment with the balance on shipment, and L/C is also accepted.
The machine carries a 1-year guarantee, together with 1 year of free wear-out spare parts. If a problem cannot be solved by phone or remote guidance, our engineers come to your factory, fix it and train your operators on the fix.
Yes. We send an engineer to your factory to install the line and stay until you are producing products to your satisfaction, and we provide formula support. There is no engineer labour cost for the first 7 days; after that the rate is US$100 per day.
CE and ISO 9001 are held for this equipment. If your market requires other certificates, we can help with the application.
Main motors are Siemens, inverters ABB, temperature controllers Omron and switchgear Delixi; the control system is a Siemens PLC with touch screen. Customization of other brands is supported — state your preference at inquiry. For other questions, see the general FAQ list.
Please include the following when contacting us, so the quotation is accurate on the first reply:
Product to be produced — marine pedal board, raft pipe section or marine tractor component
Section drawing or dimensions — board width and thickness, or raft pipe diameter (the standard range is 300–500 mm)
Mould size required — 150 210 350 410 500 mm, or your own section
Cutting length — the finished board or section length
Raw material — the HDPE grade you will run, and whether recycled material will be used in the bottom layer
Capacity target — the output you need, so the extruder combination and cooling layout can be confirmed
Plant conditions — available floor length for the forming and cooling section, height clearance, and water supply and drainage
Power supply — voltage and frequency (the line is designed for 380 V 220 V 440 V)
Commercial terms — preferred payment terms, destination port and required documents
Certification requirements — whether CE marking or additional certificates are required for your market
What you get back: a written quotation covering the complete line — extruders SJ90/33 and SJ65/30, co-extrusion die, 6 m shaping mould, 9 m vacuum shaping tank, 9 m spray cooling tank, embosser, haul-off, automatic cutter and Siemens PLC control — with the mould size, voltage, packing plan, lead time and payment terms stated, plus our advice on the section design for your aquaculture application. For a photographic reference of a comparable line layout, you can view more machine details.
Send us your pedal board section or raft pipe specification and we will confirm the extruder combination, the mould size, the cooling layout and the complete scope of supply in a written quotation. Company background is on About Us; applications are collected under Application Cases, the product catalogue under Products and the full range of solutions under Solutions.
Nicole — Email: ceo@cxsljx.com | Tel WeChat WhatsApp: +86 159 5118 7228
Send your product drawing and destination port, and we will reply within 24 hours.
