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Friction Washer for Plastic Recycling Line

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Product Description

What is a Friction Washer in Plastic Recycling?

A friction washer is a high-speed mechanical cleaning machine widely used in plastic recycling systems to remove surface contaminants such as dirt, sand, paper labels, oil residues, and fine impurities from plastic flakes or films.


In modern recycling plants, it is a critical pre-cleaning or intermediate cleaning unit, especially in PET bottle recycling lines, HDPE/PP rigid plastic washing systems, and plastic film washing plants.


At Zhangjiagang Chenxing Machinery Co., Ltd., our friction washers are engineered with high rotational speed, optimized screw design, and durable stainless-steel construction to ensure stable long-term industrial operation.


Stainless steel friction washer for plastic film washing system
High speed friction washer for PET bottle recycling line removing impurities


Working Principle of Friction Washer

The friction washer operates based on high-speed mechanical friction + water flushing technology:

  1. Plastic flakes enter the horizontal barrel through the feeding system

  2. A high-speed rotating shaft with paddles creates intense friction between materials

  3. Contaminants such as sand, labels, and dust are separated from the plastic surface

  4. Water spray system flushes impurities out through mesh screens

  5. Cleaned material is discharged to the next washing or dewatering stage

This continuous friction and rinsing process ensures efficient cleaning while minimizing material loss.



Key Features of Chenxing Friction Washer

1. High-Speed Cleaning Efficiency

Rotor speed up to 800–1200 RPM ensures strong friction force for deep cleaning of PET flakes and plastic films.


2. Durable Stainless Steel Structure

All contact parts are made of SUS304 stainless steel, resistant to corrosion and suitable for wet recycling environments.


3. Low Water Consumption Design

Optimized spray system reduces water usage while maintaining high cleaning efficiency.


4. Modular Integration

Can be easily integrated into complete plastic recycling lines including:

  • PET bottle washing lines

  • Plastic film washing lines

  • HDPE/PP rigid plastic recycling systems


5. Stable Industrial Operation

Heavy-duty bearings and balanced rotor design ensure low vibration and long service life.



Technical Parameters (Reference)

  • Capacity: 500–3000 kg/h

  • Rotor Speed: 800–1200 RPM

  • Material: SUS304 Stainless Steel

  • Power: 7.5–37 kW (depending on model)

  • Water System: Spray + drainage recycling system

  • Application: PET flakes, PE film, PP rigid plastics

(Custom configurations available based on project requirements.)



Applications

The friction washer is widely used in:

  • PET bottle recycling plants

  • Plastic film washing lines (LDPE/LLDPE)

  • Industrial plastic waste cleaning systems

  • Municipal solid waste plastic sorting lines

  • Post-consumer plastic recycling facilities

It plays a crucial role in improving the final purity of recycled plastic materials, directly affecting pellet quality and downstream extrusion performance.



Why Choose Chenxing Machinery Friction Washer?

With over 20 years of engineering experience in plastic machinery manufacturing, Zhangjiagang Chenxing Machinery Co., Ltd. delivers reliable, high-performance recycling equipment designed for global industrial standards.

Our advantages:

  • Strong engineering customization capability

  • Proven installation cases in Asia, Europe, and South America

  • Complete recycling line integration support

  • Fast spare parts supply and technical service

  • Strict quality control system

We don’t just sell machines—we provide complete recycling solutions.



Frequently Asked Questions (FAQ)

Q1: What materials can be processed?
PET flakes, PE film, PP rigid plastics, and mixed plastic waste.


Q2: Can it work independently?
It is usually used as part of a complete washing line, but can operate as a standalone pre-cleaning unit.


Q3: Does it require high water consumption?
No, the system is designed with water recycling and low consumption optimization.



Call to Action

Looking for a reliable friction washer for your plastic recycling project?

Contact our engineering team today to get:

  • Customized solution design

  • Full recycling line proposal

  • Factory layout support

  • Competitive quotation within 24 hours

Zhangjiagang-Chenxing-Machinery-Co-Ltd-Zhangjiagang-Chenxing-Machinery-Co-Ltd- (2)Zhangjiagang-Chenxing-Machinery-Co-Ltd- (1)



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