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Product Description
The Automatic Weighing & Batching System is a highly integrated intelligent material handling solution designed for precise weighing, conveying, dosing, mixing, and feeding of powders, granules, flakes, liquids, and additives in modern industrial production.
At Zhangjiagang Chenxing Machinery Co., Ltd., our automatic batching systems are widely used in:
PVC pipe extrusion plants
SPC flooring production lines
WPC profile manufacturing
Plastic sheet extrusion
Cable compound production
Plastic recycling pelletizing systems
Chemical and additive industries
The system significantly improves production efficiency, reduces labor costs, minimizes material waste, and ensures stable product quality through accurate automated recipe management.
For modern plastic manufacturing plants pursuing Industry 4.0 automation and intelligent production management, the automatic weighing and batching system has become one of the core production control systems.
In plastic processing and compounding industries, material formulation directly determines product quality, consistency, and production stability.
Traditional manual batching methods often create problems such as:
Inaccurate formulations
High labor costs
Material waste
Dust pollution
Unstable product quality
Difficult production traceability
Human operational errors
The Chenxing Automatic Weighing & Batching System solves these challenges through intelligent PLC-controlled automation and high-precision electronic weighing technology.
The system enables:
Accurate formula execution
Stable material feeding
Centralized production management
Real-time monitoring
Recipe traceability
Reduced operational costs
Our intelligent batching system is widely applied in:
PVC pipe production
PVC profile extrusion
SPC flooring manufacturing
WPC wall panel production
Plastic sheet and board production
Pelletizing additive dosing
Color masterbatch feeding
Recycled material proportioning
Powder dosing
Additive weighing
Granule blending
Liquid additive feeding
Cable compounds
Wall panel compounds
Flooring material mixing
The automatic weighing and batching system consists of:
Raw material storage silos
Conveying systems
Precision weighing units
Dust collection systems
Mixing equipment
Packaging and discharge systems
PLC intelligent control system
During operation, different raw materials are automatically transported into the weighing units according to preset formulas.
The system can intelligently control:
Feeding sequence
Material ratio
Weighing accuracy
Conveying speed
Mixing time
Through electronic weighing sensors and PLC automation, all batching data is monitored and adjusted in real time.
The system supports multiple measuring methods including:
Loss-in-weight dosing
Gain-in-weight dosing
Screw feeding measurement
Bulk material weighing
Liquid dosing systems
After weighing is completed, materials enter the mixer or downstream extrusion equipment automatically.
The system ensures highly accurate material proportioning, helping manufacturers maintain stable product quality.
Main material: ±0.5%
Additives: ±0.5%
Liquid dosing: ±0.5%
100–1000kg
200g–50kg
1kg–200kg
The system can handle powders, granules, flakes, blocks, and liquids.
The equipment adopts industrial PLC and computer-based intelligent control architecture for:
Automatic operation
Real-time monitoring
Formula management
Alarm systems
Production data recording
Fault diagnosis
PVC powder and lightweight additives are transported using negative-pressure conveying systems to reduce workshop dust and improve environmental protection.
All material-contact parts use:
SUS304 stainless steel
Corrosion-resistant components
Food-grade optional materials
This ensures long-term durability and stable operation.
The system can be customized according to:
Production capacity
Factory layout
Material characteristics
Number of formulations
Automation requirements
| Feature | Advantage |
|---|---|
| Automatic recipe management | Stable product quality |
| PLC intelligent control | Reduced human error |
| Dust-free conveying | Cleaner workshop |
| High weighing accuracy | Lower material waste |
| Modular expansion | Flexible production |
| Data recording & traceability | Easier quality management |
| Centralized control | Improved production efficiency |
The automatic batching system is especially valuable for PVC extrusion factories because PVC formulations require extremely precise additive ratios.
The system helps manufacturers achieve:
Stable calcium carbonate ratios
Accurate stabilizer dosing
Uniform PVC resin mixing
Consistent extrusion quality
Reduced operator dependence
Improved long-term production stability
This is critical for:
PVC pipe dimensional consistency
SPC flooring surface quality
WPC product stability
Cable compound performance
Chenxing automatic batching systems support intelligent factory upgrades through:
Production data storage
Formula traceability
Centralized monitoring
Remote diagnostic capability
ERP system compatibility
Smart workshop integration
This helps customers move toward modern automated manufacturing systems.
With over 20 years of experience in plastic extrusion and material handling systems, Zhangjiagang Chenxing Machinery Co., Ltd. provides complete intelligent automation solutions for global customers.
Our advantages include:
Professional engineering team
Customized project design
Rich PVC industry experience
Stable machine quality
International installation support
Fast after-sales service
Turnkey factory solutions
We have successfully supplied automatic batching systems to customers across:
Southeast Asia
Middle East
Europe
Africa
South America
An automatic weighing and batching system is an intelligent production control system used for accurate material dosing, conveying, mixing, and feeding in industrial manufacturing processes.
It is widely used in PVC pipe extrusion, SPC flooring, WPC production, plastic recycling, chemical processing, and additive manufacturing industries.
The system can process:
Powder materials
Plastic granules
Flakes
Blocks
Liquid additives
The weighing accuracy can reach ±0.5%, depending on material type and system configuration.
Yes. Chenxing Machinery provides customized batching systems based on:
Production capacity
Material formulations
Factory layout
Automation requirements
Yes. The PLC control system supports formula management, production data storage, traceability, and alarm monitoring.
Looking for an intelligent automatic batching solution for your plastic production plant?
Chenxing Machinery can provide:
Customized batching system design
Complete material conveying solutions
PVC compounding automation
Intelligent factory integration
Technical consultation and layout planning
Contact our engineering team today for a professional proposal and quotation.
