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PVC Cable Trunking Extrusion Line | Double Cavity Trunking Making Machine

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Product Description

Why PVC Profile & Cable Trunking Producers Struggle with Trunking Orders

PVC cable trunking, skirting profiles and wall corner profiles look like simple extrusions — but they are sold by the meter to electrical contractors and building decorators who reject anything that bows, cracks, burns or looks dull. Five problems decide whether a trunking line pays for itself or sits idle.

1. Single-cavity output that cannot fill a big order

Small PVC profiles run fast on paper, but a single-cavity line still pulls one profile at a time. When a distributor orders trunking, skirting and corner bead in the same month, single-cavity thinking means overtime, extra lines and missed deadlines.

Response: this is a double-cavity, twin screw PVC profile line — one extruder, one die train and two forming lanes working from the same melt. Practical output is matched to your section size across five standard YF grades, from 120 kg/hr to 400 kg/hr, so the same platform absorbs peak orders without doubling your floor space.


2. Profiles that twist, sag or drift off size during cooling

Trunking sections have thin walls and sharp corners, the geometry that most wants to warp while it cools. If the calibrator is not fed by a stable, pressurized die, every hundred meters produces a pile of seconds.

Response: the line pairs a spiral-flow extrusion die head that holds melt pressure stable at 19-20 MPa with a double-chamber profile cooling platform — a short first chamber delivering very strong cooling right behind the calibrator, so the profile shape is locked in quickly and cleanly. The haul-off then pulls with customized traction speed, claw number and effective traction length to avoid deformation during drawing.


3. Trunking that fails the electrical safety test

Cable trunking is not decoration — it is electrical protection. In equipment of 1200 V and below, the trunking gives mechanical and electrical protection to the wires inside it. A compound that drips, sustains flame or tracks under load fails the certification a contractor needs.

Response: PVC trunking made on this line has the characteristics of insulation, arc prevention, flame retardancy and self-extinguishing. The screw design and barrel structure are tuned for consistent PVC fusion so flame-retardant additive packages stay evenly dispersed, meter after meter.


4. Plain white profiles that lose the decoration market

The profitable orders in skirting and wall panels carry marble or wood designs on the surface. Producers who cannot print or laminate in-house send profiles out for finishing and lose both margin and delivery control.

Response: the profiles from this line can be treated by printing & glossy oil coating, hot stamping (heat transfer) printing, or lamination — bringing marble and wooden effects onto the surface of PVC trunking, ceiling and wall panel profiles for kitchens, toilets, balconies and living spaces. A complete profile extrusion solution keeps finishing options open.


5. After-sales that fades after the container leaves port

A trunking line that stops for a week stalls every downstream order. Producers need a supplier who answers the phone, holds spare parts and sends help when remote diagnosis is not enough.

Response: Chenxing provides a 1-year guarantee plus 1 year of free wear-out spare parts. If a machine fault cannot be solved from your description by phone or online tools, our engineers travel to your factory to fix it and train your team on the repair experience. That support policy is written into the offer, not promised verbally.

SJSZ conical twin screw extruder with Siemens PLC touch screen
Installed PVC cable trunking protecting internal wiring in electrical equipment



Product Overview

The Double Cavity PVC Cable Trunking Extrusion Line is a conical twin screw profile line mainly used for making small PVC profiles — PVC skirting profiles, wall corner profiles and PVC cable trunking profiles with different section shapes and heights, as well as rain gutter and shutter window channel profiles on the same platform. The surface of the PVC profile or panel can be treated by printing & glossy oil coating, heat transfer printing, or lamination, which creates a good decoration effect for kitchens, toilets, balconies and other rooms.

What the Line Makes

  • PVC cable trunking — internal wiring channels for electrical equipment of 1200 V and below, providing mechanical and electrical protection, neat wiring, reliable installation, and easy line finding, repair and replacement

  • PVC skirting profiles — decorative and protective baseboard profiles with marble or wood printed finishes

  • Wall corner profiles — protective corner beads and angle profiles for interior walls

  • Shutter window channels and rain gutters — larger channel profiles produced by changing tooling on the same extruder platform


The trunking market runs on standard model families — PVC-20, PVC-25, PVC-25F, PVC-30, PVC-40 and PVC-40Q series — in sizes from 20x12 mm up to 40x20 mm. The line is delivered with the dies for the series you sell, and the same screw platform switches to wider skirting and wall panel work (normally 250-300 mm wide) when the order book calls for it. Producers who also plan PVC wall panels or ceiling boards can study the related PVC board and sheet extrusion line technology.



Complete Line Configuration

Double Screw Extruder

The heart of the line is a conical double screw extruder with the features that keep PVC melt stable:

  • Siemens touch screen and PLC control

  • Spiral structure of the barrel

  • Special design of the screw

  • Air-cooled ceramic heater

  • High quality gearbox

Based on a 33:1 L/D screw design, Chenxing has developed a 38:1 L/D ratio. Compared with the 33:1 ratio, the 38:1 ratio achieves 100% plasticization, increases output capacity by 30%, reduces power consumption by up to 30%, and reaches almost linear extrusion performance — the difference shows up directly in your energy bill and your daily tonnage.

For stable automatic feeding, match the extruder with a powder suction machine or a crushing material suction machine so the hopper is always charged while the line runs at full speed.

Extrusion Die Head

  • Moving device of the die head

  • Die head rotary device

  • Heat exhausting device

  • Cooling device for the core

The extrusion die head applies a spiral structure with each material flow channel placed evenly. Every channel is heat treated and mirror polished to ensure the material flows smoothly. The die head structure is compact and provides stable pressure, always from 19 to 20 MPa — at this pressure the profile quality is good with very little effect on output capacity. The same die technology can produce single-layer or multi-layer pipes.

Profile Cooling Platform

  • Strong cooling for the calibrator

  • Better support for the profile (wall panel)

  • Silencer

  • Pressure relief valve

The profile cooling platform shapes and cools the profile to reach standard section size. It uses a double-chamber structure: the first chamber is short in length to ensure very strong cooling. Because the calibrator is placed in the front of the first chamber and the profile shape is formed mainly by the calibrator, this design ensures quick and better forming and cooling of the profile.


Haul-Off Unit

  • Pipe clamping device

  • Water tank filter

  • Quality spray nozzle

  • Pipe support adjusting device

  • Pipe support device

The haul-off unit provides sufficient traction force to pull the profile stably. According to different profile sizes and thickness, Chenxing customizes the traction speed, number of claws and effective traction length to match the profile extrusion speed and forming speed — and to avoid deformation of the profile during traction.


Cutter

  • Aluminum clamping device

  • Advanced hydraulic system

  • Dust collection system

The cutter is controlled by Siemens PLC with chamfering function, working together with the haul-off unit for precise cutting. The operator simply sets the required length and the saw delivers square, deburred cuts section after section.

PVC cable trunking and skirting profiles with printed and laminated surfaces
Spiral flow extrusion die head holding 19-20 MPa melt pressure for PVC profile



Technical Specifications

YF Series Standard Line Grades

Model YF120 YF180 YF240 YF300 YF600
Product Max Size 120x50 mm 180x50 mm 240x100 mm 300x120 mm 550x120 mm
Extruder SJSZ45/90 SJSZ51/105 SJSZ65/132 SJSZ65/132 SJSZ80/156
Capacity 120 kg/hr 150 kg/hr 300 kg/hr 300 kg/hr 400 kg/hr
Production Length 18 m 20 m 24 m 24 m 28 m


Trunking Model Series & Sizes

Series Typical Sizes
PVC-20 20x12 mm
PVC-25 25x12.5 mm
PVC-25F 25x25 mm
PVC-30 30x15 mm
PVC-40 40x20 mm
PVC-40Q 40x20 mm class, quick-fit cover design



Key Features & Benefits

Double-Cavity Twin Screw Efficiency

One conical twin screw extruder feeds two forming lanes, combining PVC powder economy with real throughput for high-volume trunking and skirting orders.


38:1 L/D Screw Design

Longer screw geometry delivers 100% plasticization, +30% output capacity and up to -30% power consumption compared with conventional 33:1 designs — measurable savings on every production day.


Siemens PLC & Touch Screen Control

The extruder and the cutter both run on Siemens PLC with a human-friendly touch interface, so recipes, speeds and cut lengths are set and recalled in seconds.


Stable Spiral-Flow Die Head

Evenly placed, heat-treated and mirror-polished flow channels hold melt pressure at 19-20 MPa for a dense, dimensionally stable profile without sacrificing output.


Precision Cutting with Chamfer

A hydraulic cutter with aluminum clamping, Siemens PLC control and chamfering function makes square, clean cuts at a length you set — no secondary trimming station.


1-Year Guarantee with Free Wear-Out Spares

Every line ships with a 1-year guarantee and 1 year of free wear-out spare parts, plus remote diagnostics and on-site engineer support when needed.



End Applications

  • Electrical trunking — neat, protected internal wiring for equipment of 1200 V and below; easy to find, repair and exchange lines

  • Skirting & baseboard — decorative profiles for kitchens, toilets and balconies with marble, wood-grain or glossy finishes

  • Wall corner protection — angle beads and corner profiles for interior walls

  • Ceiling & wall panel decoration — heat transfer printed or laminated surfaces on PVC ceiling and wall panel profiles

  • Rain gutter & shutter channels — larger channel products on the same twin screw platform

  • Furniture and cabinet trim — small profiles where clean edges and color consistency matter

For producers expanding from trunking into other PVC sections, Chenxing also delivers proven PVC pipe extrusion line solutions built on the same extrusion know-how.

Because trunking and skirting are sold on repeat orders, consistency between batches is the real quality test. The same process discipline shows in every machine we build — from PC LED light cover extrusion lines to PVC shelf label strip lines and PVC UV marble sheet making lines.



Why Choose Chenxing Machinery

Zhangjiagang Chenxing Machinery Co., Ltd. has specialized in plastic extrusion machinery since the early 2000s. With 20+ years of extrusion experience, ISO9001 certified manufacturing, CE compliant equipment and exports to 30+ countries, Chenxing builds profile lines that run predictably on factory floors across Asia, Europe and the Americas.

Our profile machinery is designed around the same profile extrusion line architecture that produces trunking, skirting, corner beads, gutters and wall panels worldwide. When you buy from Chenxing, you work with the manufacturer that designs the screw geometry, the die channels and the downstream tooling — not a trader who assembles unrelated parts. Browse the complete catalog on Products or read our story on About Us, and start browsing from the Chenxing Machinery homepage.



Frequently Asked Questions

What trunking series and sizes can this line produce?

The line covers the standard PVC trunking model families — PVC-20, PVC-25, PVC-25F, PVC-30, PVC-40 and PVC-40Q series — in sizes from 20x12 mm to 40x20 mm. On the wider side, the same platform runs skirting and wall panel profiles normally 250-300 mm wide, and the YF grade table extends the product size range up to 550x120 mm with outputs of 120-400 kg/hr.


What are the payment terms?

Payment terms are 30% down payment as deposit and 70% balance before shipping, on the agreed delivery schedule in the contract.


What payment methods are accepted?

We accept bank T/T, L/C at sight, or escrow-based trade assurance according to your preference and the project value. Please confirm the preferred method when requesting the formal quotation.


Do you send engineers to our factory for installation?

Yes. For every set of machines, Chenxing sends a professional engineer to your factory to help with installation and to test the machines with your team before handover.


Do you have CE, SGS and ISO certificates?

Yes. Chenxing holds CE, SGS and ISO certificates for the relevant machines. If you also need other certificates for your local market, we can help you apply.


What about warranty and wear-out spare parts?

Every machine carries a 1-year guarantee, and we also offer 1 year of free wear-out spare parts. If a machine breaks or fails within the guarantee period, we first diagnose from your description by phone or online tools; if that does not solve the problem, our engineers travel to your factory to fix it and teach your team the related repair experience.


What voltage does the line require?

Standard supply is 380 V, 50 Hz, 3 phase, or any other voltage according to the client's requirement — please state your local supply voltage when ordering. For more answers about installation, spare parts and payment, visit our complete FAQ list.



Get Your Customized Double Cavity PVC Trunking Line

Every trunking order starts with the numbers that matter: the trunking series (PVC-20 to PVC-40Q), the surface finish you plan to offer (printing, heat transfer or lamination), and your target output in kg/hr. Send the profile drawing to Chenxing and the engineering team will fix the extruder model, die count and downstream configuration in a written layout before production.

For a closer look at the machine in operation and its full configuration, view more machine details.

Talk to Nicole Today

Nicole — Email: ceo@cxsljx.com | Tel WeChat WhatsApp: +86 159 5118 7228

We reply to trunking inquiries within 24 hours and can arrange a live video demonstration of the line running your profile.

Zhangjiagang-Chenxing-Machinery-Co-Ltd-Zhangjiagang-Chenxing-Machinery-Co-Ltd- (2)Zhangjiagang-Chenxing-Machinery-Co-Ltd- (1)


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