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Product Description
The PVC Fully Automatic Mixing System is widely used in the PVC powder production, plastics, flooring, wire & cable, wall panel, and pipe industries. It automates material handling, weighing, mixing, and transportation, improving efficiency while reducing labor costs. Ideal for precise production of PVC compounds for sheets, pipes, and profiles.
Our PVC Fully Automatic Mixing System integrates main material weighing, minor material dosing, liquid additives, mixers, and transportation systems into a unified solution. The system is PLC and industrial PC controlled, enabling continuous, fully automated operation for high-volume production.
Key advantages include:
Precise dosing for main and auxiliary materials.
Advanced sensors and weighing technology for consistent product quality.
Modular design supporting multiple system configurations.
Optimized workflow reduces maintenance and labor, improving ROI for your production line.
The system ensures efficient and precise feeding, eliminates cross-contamination, and provides centralized control over the entire PVC production process, from raw material to finished batch.
Multi-level material protection and safety systems.
Dynamic and precise weighing: ±3% for liquids, ±0.5% for solids.
Stainless steel construction (304/316) ensures durability and long life.
Air-assisted material feeding to prevent blockages and dust accumulation.
Fully sealed transportation lines to prevent secondary contamination.
PLC-controlled central monitoring, real-time adjustment, and alarm notifications.
Flexible system combinations to fit diverse production environments.
Raw materials are stored in main and auxiliary hoppers.
PLC system calculates precise proportions for each batch.
Materials are fed into the mixing system via screw conveyors or vacuum transport.
Liquid additives are metered and combined with powders.
The mixer blends all materials uniformly, readying them for downstream extrusion or compounding processes.
Centralized monitoring allows remote oversight of all operations, ensuring consistent quality and minimizing downtime.
Q1: What types of materials can the system handle?
A1: It is suitable for PVC powder, additives, granular, block, or liquid materials, and can handle high-viscosity or sticky powders.
Q2: Can the system be customized for different production capacities?
A2: Yes, the modular design allows for multiple configurations and scalable capacity, based on your production requirements.
Q3: How precise is the weighing system?
A3: Main materials: ±0.5%, auxiliary: ±0.5%, liquids: ±3%. Continuous calibration ensures consistent accuracy.
Q4: Does it reduce labor and manual intervention?
A4: Absolutely. The fully automated PLC system minimizes manual input, reduces labor costs, and increases production efficiency.
Q5: How is dust and contamination controlled?
A5: The system is fully enclosed with air filtration and sealed conveyors to prevent dust and cross-contamination.
Q6: Is remote monitoring available?
A6: Yes, the PLC and PC integration allow centralized control and remote monitoring, including alarms and batch records.
