 |
| Quantity: | |||||||||
|---|---|---|---|---|---|---|---|---|---|
Product Description
Plastic manufacturers and recyclers are under increasing pressure to reduce waste, lower production costs, and improve sustainability. However, conventional recycling systems often require multiple independent machines, additional labor, and large factory space to process production scrap into reusable plastic pellets.
The Chenxing Shredder Extruder Recycling Pelletizing System integrates shredding, extrusion, filtration, degassing, pelletizing, drying, and conveying into one intelligent recycling platform.
This advanced 3-in-1 recycling solution eliminates traditional pre-crushing and material transfer steps, allowing plastic waste to be directly converted into high-quality recycled pellets with minimal labor and maximum efficiency.
Designed for in-house recycling and industrial plastic waste recovery, this system is widely used by plastic film manufacturers, woven bag producers, packaging factories, plastic recyclers, and compound manufacturers worldwide.
Every plastic production facility generates valuable production scrap:
PE film edge trims
PP woven bag waste
Printed film scraps
Start-up purge lumps
Non-woven fabric waste
Defective products
Injection molding runners
Rigid plastic rejects
Traditional recycling methods require:
Collection
Crushing
Material transport
Storage
Feeding
Extrusion
Pelletizing
This creates:
Higher labor costs
Additional factory space requirements
Increased energy consumption
Material contamination risks
Reduced production efficiency
The Chenxing integrated recycling pelletizing system solves these challenges by combining multiple processes into one continuous operation.
A Shredder Extruder Recycling Pelletizing System is a highly integrated plastic recycling machine that combines:
Shredding incoming plastic scrap.
Melting and homogenizing plastic materials.
Removing contaminants and impurities.
Eliminating moisture and volatile gases.
Producing uniform recycled plastic pellets.
Preparing pellets for storage, packaging, or reuse.
The entire process operates continuously with intelligent automation and minimal operator intervention.
Traditional recycling requires separate machines.
Our integrated system combines:
Shredder
Extruder
Pelletizer
into one compact production line.
Benefits include:
Reduced installation space
Lower investment cost
Less material handling
Simplified operation
Unlike traditional systems, many soft plastic materials can be directly fed into the machine without separate crushing operations.
Suitable for:
Film rolls
Woven bags
Jumbo bags
Raffia
Non-woven fabric
Plastic trims
Integrated operation significantly reduces:
Material transfer energy
Handling costs
Motor load fluctuations
Energy savings can reach 15%–20% compared to conventional recycling lines.
Continuous processing allows:
Stable throughput
Consistent pellet quality
Reduced downtime
Faster production cycles
The system incorporates:
ABB inverter-controlled drives
Automatic feeding regulation
Intelligent process monitoring
Emergency protection systems
Optional Bluetooth remote monitoring
Plastic waste is fed into the integrated shredding chamber via conveyor.
Suitable materials include:
Plastic films
Woven bags
Non-woven fabrics
Purge lumps
Plastic containers
Foam plastics
Rigid plastics
Heavy-duty shredding rotors cut incoming material into uniform flakes.
Benefits:
Improved feeding consistency
Reduced material bridging
Stable extrusion performance
The shredded material enters the extruder where it is:
Heated
Melted
Homogenized
Compressed
The optimized screw design ensures stable melt pressure and excellent plasticization quality.
The melt passes through advanced filtration systems.
Available options include:
Suitable for relatively clean materials.
Continuous operation with minimal downtime.
Removes contaminants up to 5%.
Suitable for:
Paper contamination
Aluminum residues
Rubber particles
Labels
Vacuum degassing removes:
Moisture
Printing solvents
Volatile gases
Organic residues
This improves pellet quality and reduces defects.
The molten polymer is cut into uniform pellets using:
Produces highly uniform granules.
Suitable for multiple plastic materials.
Features include:
Self-adjusting cutter
Automatic blade pressure control
Automatic RPM adjustment
Finished pellets pass through:
Vibrating screens
Horizontal centrifugal dryers
Resulting in:
Low moisture content
Clean pellets
Improved storage performance
LDPE film
LLDPE film
HDPE film
Agricultural film
Packaging film
PP woven bags
Jumbo bags
Raffia bags
FIBC bags
PP non-woven fabrics
Hygiene product waste
Industrial non-woven scraps
EPS foam
XPS foam
EPE foam
HDPE containers
PP containers
ABS products
PC plastics
PS plastics
PVC rigid scrap
The machine utilizes high-performance shredding rotor technology designed specifically for plastic recycling applications.
Advantages include:
Stable feeding
Reduced material wrapping
Improved throughput
Features:
Long L/D ratio screw design
Excellent plasticization performance
Stable melt pressure
Improved pellet quality
Available filtration configurations include:
Single plate
Double plate
Piston screen changer
Self-cleaning filtration systems
Provides:
Energy-efficient operation
Precise speed control
Stable production
Reduced maintenance costs
Optional functions:
Remote diagnostics
Capacity monitoring
Production tracking
Alarm notifications
Maintenance reminders
Recycle:
Edge trims
Start-up waste
Roll rejects
Directly back into production.
Recover valuable PP woven bag scrap and reduce raw material costs.
Convert defective products into reusable pellets.
Produce high-quality recycled pellets for resale.
Reuse internal production scrap efficiently.
| Benefit | Result |
|---|---|
| Labor Reduction | Significant |
| Energy Consumption | Lower |
| Factory Space Requirement | Reduced |
| Material Handling | Simplified |
| Pellet Quality | Improved |
| Production Efficiency | Higher |
| Return on Investment | Faster |
| Sustainability Performance | Enhanced |
Ideal for:
Small recycling workshops
In-house recycling systems
Plastic film producers
Capacity:
Approximately 150 kg/h
Designed for:
Large recycling facilities
Packaging manufacturers
High-volume production plants
Customized capacities available according to customer requirements.
We specialize in:
Plastic extrusion machinery
Plastic recycling equipment
Pelletizing systems
Material handling systems
We provide:
Shredders
Washing lines
Pelletizing lines
Conveying systems
Storage silos
Automatic packaging systems
Every recycling project is unique.
Our engineers design systems based on:
Material type
Contamination level
Output requirements
Factory layout
Automation objectives
Services include:
Installation guidance
Online technical support
Spare parts supply
Process optimization
Operator training
The system is suitable for PE, PP, HDPE, LDPE, LLDPE, woven bags, non-woven fabrics, EPS, XPS, EPE foams, ABS, PS, and many other thermoplastics.
For most films, woven bags, and soft plastics, separate pre-crushing is not required because the integrated shredder handles material preparation.
Customers can choose:
Water-ring pelletizing
Die-face pelletizing
depending on material characteristics and pellet requirements.
Yes. Optional self-cleaning filtration systems can effectively remove paper, aluminum, rubber, and other contaminants.
Standard compact systems produce approximately 150 kg/h, while industrial systems can be customized for much higher capacities.
Yes. Optional intelligent monitoring systems support production tracking, fault diagnostics, and remote management functions.
In many applications, recycled pellets can be directly reused in production or blended with virgin materials according to product requirements.
Looking for a more efficient way to recycle production waste and reduce raw material costs?
Chenxing Machinery can provide a customized Shredder Extruder Recycling Pelletizing System tailored to your material type, capacity requirements, contamination level, and factory layout.
We can help you:
Reduce recycling costs
Improve pellet quality
Increase production efficiency
Lower energy consumption
Build a sustainable circular manufacturing process
Send us your material photos, production waste type, and desired capacity to receive a customized technical proposal and quotation.
