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In modern plastic production processes, high-speed mixing units play a crucial role in ensuring efficiency, consistency, and quality. The SRL-Z Series Mixer Unit is a cutting-edge solution, specially designed to meet the demands of mixing, drying, and coloring in industries such as PVC pipe production, masterbatch granulating, and modified plastics production. This series includes a variety of models with different capacities, making it versatile and adaptable to various production needs.
The SRL-Z Series Mixer Unit is an ideal solution for plastic manufacturers looking for high-performance equipment to handle large-scale operations. Here are some key features that set this machine apart:
Dual Functionality for Maximum EfficiencyThe SRL-Z mixer combines both heating and cooling functionalities in a single unit. During the mixing process, the materials are first heated via self-friction or electric heating, followed by cooling to ensure the materials reach optimal temperatures for further processing. This two-stage process ensures both energy efficiency and product consistency, reducing the risk of thermal damage to the materials.
Advanced Sealing MechanismThe machine is equipped with a two-layer sealing system for the pot cover, while the cooling machine uses an arch-shaped cover to prevent deformation. This ensures that the material is properly enclosed, preventing contamination and ensuring a clean, controlled mixing process.
Fully Automated WorkflowThe SRL-Z Series Mixer Unit integrates an automatic operation system. The process starts with loading the materials into the heat mixer via a spiral loader. Once the set temperature is reached, the materials are automatically discharged into the cooling mixer. The cooling process can also be regulated based on temperature settings, allowing for precise control over the entire operation.
The versatility of the SRL-Z Series Mixer Unit makes it applicable in various production environments, including:
PVC Pipe ProductionIn the manufacturing of PVC pipes, the high-speed mixer plays a crucial role in mixing PVC powder, CaCO3, and additives. Proper mixing ensures that the raw materials are evenly distributed, providing consistent product quality in the extrusion process.
Masterbatch GranulatingFor masterbatch production, the SRL-Z Series Mixer Unit is used to mix pigments, fillers, and additives. This ensures that colorants and fillers are uniformly distributed throughout the plastic, resulting in high-quality granules for further use in plastic molding and extrusion.
Modified PlasticsIn the production of modified plastics, the first step often involves homogenizing different materials. The high-speed mixer ensures that the materials are mixed thoroughly, laying the foundation for further processing and achieving the desired mechanical and physical properties in the final product.
Activated Calcium Carbonate (CaCO3) ProductionWhen producing activated CaCO3, the mixer homogenizes the CaCO3 and coupling agents. This ensures that the additives are properly integrated into the material, enhancing its performance in applications such as PVC pipe or sheet production.
Parameter Model | Total Capacity (L) | Effective Capacity (L) | Motor Power (kw) | Spindle Speed (rpm) | Heating Method | Discharge Method |
---|---|---|---|---|---|---|
SRL-Z50/100 | 50/100 | 35/70 | 7/11/5.5 | 750/1500/180 | Self-friction or electric | Pneumatic |
SRL-Z100/200 | 100/200 | 70/140 | 11/22/7.5 | 650/1300/150 | Self-friction or electric | Pneumatic |
SRL-Z200/500 | 200/500 | 140/250 | 30/42/11 | 550/110/90 | Self-friction or electric | Pneumatic |
SRL-Z300/600 | 300/600 | 210/420 | 40/55/11 | 475/950/90 | Self-friction or electric | Pneumatic |
SRL-Z500/1000 | 500/1000 | 350/700 | 47/67/15 | 430/860/60 | Self-friction or electric | Pneumatic |
SRL-Z800/1600 | 800/1600 | 560/110 | 60/90/22 | 370/740/50 | Self-friction or electric | Pneumatic |
The SRL-Z Series Mixer Unit offers an unparalleled combination of high-speed performance, durability, and efficiency. Whether you are involved in PVC pipe production, masterbatch granulating, or modified plastics, this versatile mixer can handle your needs with precision and reliability. With its advanced features like automatic operation, dual heating, and cooling stages, the SRL-Z Series Mixer Unit ensures your production processes run smoothly while maintaining product quality. Choose the SRL-Z Series to optimize your manufacturing process and boost productivity.
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