If you are exploring SHR series high-speed mixers for your plastic processing line, you may notice an interesting detail: the same model sometimes comes with different spindle speeds. Why does this happen? Is it a manufacturing inconsistency, or are there technical reasons behind it?
In this article, we will explain the key factors that influence the rotational speed of high-speed mixers, based on years of industry experience and engineering expertise.
The SHR series high-speed mixer is widely used in plastic processing, including PVC, PE, PP, and high-filled masterbatch compounding. It plays a crucial role in mixing, dispersing, and heating raw materials before extrusion or pelletizing.
These machines are designed to deliver high efficiency and precise mixing performance, with a spindle speed typically ranging from 750 rpm to 1250 rpm, depending on the model and configuration.
At first glance, it might seem strange that two SHR-500A mixers from different suppliers—or even the same manufacturer—have slightly different speed ratings. However, there are technical and application-driven reasons for this variation.
Here are the 6 main factors that influence the spindle speed of SHR series mixers:
Machines designed for domestic markets typically run on 50Hz power, while those for North America and some other regions operate at 60Hz.
A 60Hz motor will naturally have a 20% higher speed compared to 50Hz.
Most high-speed mixers use variable frequency drives for speed control.
The maximum allowable speed depends on parameter settings in the inverter, which can be customized for different applications.
The gear reduction ratio directly affects the spindle speed.
Some customers require higher torque for heavy material loads, which means the speed is reduced to ensure optimal performance.
Standard asynchronous motors have fixed speeds.
Variable frequency motors or servo-driven motors allow wider speed adjustment ranges.
Certain materials—such as PVC with high CaCO₃ content—need different shear force levels during mixing.
Manufacturers adjust speed settings to achieve the best mixing quality without material degradation.
Countries differ in voltage and frequency standards (e.g., 220V/50Hz vs. 480V/60Hz).
This difference impacts the rotational speed if the motor design is not universal.
Below is a reference table for typical SHR series high-speed mixers and their standard speed ranges:
| Model | Main Pot Volume (L) | Motor Power (kW) | High Speed (rpm) | Low Speed (rpm) |
|---|---|---|---|---|
| SHR-10A | 10 | 3 | 750 ~ 960 | 50 ~ 100 |
| SHR-50A | 50 | 7.5 | 960 ~ 1180 | 50 ~ 100 |
| SHR-100A | 100 | 14 | 960 ~ 1180 | 50 ~ 100 |
| SHR-200A | 200 | 30 | 1180 ~ 1200 | 50 ~ 100 |
| SHR-300A | 300 | 40 | 1200 ~ 1250 | 50 ~ 100 |
| SHR-500A | 500 | 60 | 1200 ~ 1250 | 50 ~ 100 |
| SHR-800A | 800 | 110 | 1200 ~ 1250 | 50 ~ 100 |
| SHR-1000A | 1000 | 132 | 1200 ~ 1250 | 50 ~ 100 |
Choosing the correct rotational speed for your high-speed mixer is critical for:
✔ Efficient mixing without material degradation
✔ Energy optimization for your process
✔ Consistent quality in plastic granules, sheets, or profiles
When ordering a mixer, always confirm the following:
Target material (PVC, PE, PP, or masterbatch)
Power supply specifications (voltage, frequency)
Preferred motor type and speed settings
As a professional plastic machinery manufacturer with over 20 years of experience, we understand that one size does not fit all. Our engineering team provides customized SHR series high-speed mixers to match your exact process requirements, whether you are producing PVC pipes, WPC profiles, or recycled pellets.
At Zhangjiagang Chenxing Machinery Co., Ltd., we combine technical expertise, global service experience, and strict quality standards to ensure every mixer we deliver meets your expectations for performance and durability.
Contact us today for a free technical consultation and quote!
✔ Email: ceo@cxsljx.com
✔ WhatsApp: +86 15951187228
✔ Website: www.chenxingmachinery.com
