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What Are Polymer Sand Tiles?

Publish Time: 2026-02-05     Origin: Site

Introduction: A New Generation of Paving Materials

Polymer sand tiles are a modern composite building material that has gained increasing attention in the global construction and landscaping market. Originally introduced as an alternative to traditional cement paving tiles, polymer sand tiles were developed to overcome common problems such as poor frost resistance, cracking, short service life, and surface dusting.


According to industry practice, polymer sand tiles combine natural sand and polymer materials through a thermal forming process. With growing demand for durable and environmentally friendly paving solutions, understanding what polymer sand tiles are and how they are produced has become increasingly important for investors, contractors, and beginners entering this field.


As an experienced plastic machinery manufacturer, Zhangjiagang Chenxing Machinery Co., Ltd. provides complete equipment solutions for polymer sand tile production and supports customers with full-process manufacturing systems.



What Are Polymer Sand Tiles?

Polymer sand tiles are paving products made from a composite mixture of:

  • Sand (medium fraction, no more than 3 mm, without clay impurities)

  • Polymers, including primary polymers or recycled plastic materials

  • Inorganic mineral pigments


Sand is the main filler and accounts for approximately 70–75% of the total volume. Before use, sand must be washed, sieved, and dried to meet production standards. Polymers act as a binding component and can be produced from crushed or agglomerated plastic waste, which improves economic efficiency.


Unlike cement tiles, polymer sand tiles are not produced by hydration reactions. Instead, the material is heated, melted, and pressed, resulting in a dense and homogeneous internal structure without cracks or voids.



Main Characteristics of Polymer Sand Tiles

Based on documented performance data, polymer sand tiles offer several advantages compared to traditional concrete paving slabs:

  • High mechanical strength and resistance to point loads

  • Excellent frost resistance and moisture resistance

  • Stable performance under exposure to sunlight, oils, and acid-containing liquids

  • Long service life, typically around 30 years or more

  • Decorative flexibility in shape, texture, and color

  • Color stability over time due to full-depth pigmentation

  • Easy cleaning, repair, and repeated use

  • No emission of toxic fumes, even under high temperatures

These properties make polymer sand tiles suitable for use in gardens, courtyards, parks, garages, workshops, commercial areas, pedestrian zones, and operated flat roofs.



Raw Materials Used in Polymer Sand Tile Production

The production of polymer sand tiles requires strict control of raw materials:

Sand

  • Fraction size ≤ 3 mm

  • Free of clay and foreign inclusions

  • Moisture content ≤ 10% before processing

Polymers

  • Primary or secondary polymers

  • Recycled plastic waste such as polyethylene products can be used

  • Plastics must be sorted, washed, dried, and crushed before use

Pigments

  • Mineral or organic pigments

  • Added to achieve stable and long-lasting color

Proper preparation of raw materials directly determines the final quality of polymer sand tiles.



Complete Polymer Sand Tile Production Process

The manufacturing technology of polymer sand tiles is relatively simple but requires coordinated equipment and process control. The complete production process includes the following stages:



1. Crushing or Agglomeration of Polymers

Plastic raw materials are crushed or agglomerated into uniform particles. This step may be omitted if ready-made polymer chips are used.

2. Mixing of Raw Materials

Sand, polymer particles, pigments, and additives are mixed thoroughly in an industrial mixer to ensure uniform distribution.

3. Melting in the Extruder

The mixed material is heated and melted in an extruder at a temperature of approximately 250°C, forming a homogeneous polymer-sand mass.

4. Compression Molding

The hot material is transferred to a hydraulic press, where it is formed into tiles using molds under high pressure.

5. Cooling, Packaging, and Storage

Finished tiles are cooled, packaged, and transferred to the warehouse for storage or shipment.

Modern automated equipment ensures that finished products are dense, uniform, and free from internal defects.



Typical Technical Parameters of Polymer Sand Tiles

Common specifications include:

  • Tile size: 330 × 330 × 35 mm

  • Quantity: 9 tiles per square meter

  • Weight per tile: approximately 4 kg

  • Weight per square meter: approximately 36 kg

Under standard production conditions, a complete line can produce up to 140 m² of finished tiles per day, depending on mold capacity and operating shifts.



Laying and Application Basics (Overview)

Polymer sand tiles can be laid on different bases depending on usage requirements:

  • Sand base for garden paths and pedestrian areas

  • Crushed stone base for areas with vehicle loads

  • Concrete base for heavy-duty applications

During installation, expansion gaps of at least 5 mm must be maintained to prevent deformation under high temperatures.



Chenxing Machinery’s Capability in Polymer Sand Tile Production Lines

Based on the documented production technology, Chenxing Machinery is able to provide complete polymer sand tile production lines, including:

  • Plastic crushing systems

  • Sand drying and preparation equipment

  • Industrial mixing systems

  • Extrusion and heating units

  • Hydraulic molding presses

With integrated equipment design and manufacturing experience, Chenxing Machinery supports customers in building stable and efficient polymer sand tile production systems.





FAQ

Q1:What are polymer sand tiles?
Polymer sand tiles are paving products made from a mixture of refined sand, polymer materials, and mineral pigments. They are formed through heating and compression molding instead of traditional cement hydration.


Q2:What raw materials are used to produce polymer sand tiles?
The main raw materials include sand with a particle size of no more than 3 mm, primary or recycled polymers, and inorganic or organic pigments. Sand typically accounts for about 70–75% of the total composition.


Q3:How are polymer sand tiles manufactured?
The production process includes polymer crushing or agglomeration, raw material mixing, melting the mixture in an extruder at around 250°C, compression molding with a press, and cooling and packaging.


Q4:What are the advantages of polymer sand tiles compared to concrete tiles?
Polymer sand tiles offer higher frost resistance, better durability, resistance to moisture and chemicals, long service life, stable color, and easier maintenance compared to traditional concrete paving slabs.


Q5:Where can polymer sand tiles be used?
They are commonly used in gardens, courtyards, parks, pedestrian areas, garages, workshops, parking areas, and other residential or commercial outdoor spaces.


Q6:Can recycled plastics be used in polymer sand tile production?
Yes. Secondary polymers made from recycled plastic waste can be used after proper sorting, cleaning, drying, and crushing, which improves economic efficiency.


Q7:What equipment is required for polymer sand tile production?
A complete production line typically includes plastic crushing equipment, sand drying systems, industrial mixers, extruders for melting, and hydraulic presses for forming tiles.


Q8:Can Chenxing Machinery provide a complete polymer sand tile production line?
Yes. Chenxing Machinery supplies complete polymer sand tile production lines based on documented manufacturing technology, covering raw material preparation, mixing, heating, and molding processes.



Conclusion: A Practical and Market-Oriented Solution

Polymer sand tiles represent a practical, durable, and cost-effective paving solution with strong market demand. Their production process is based on proven technology and widely available raw materials, including recycled plastics.

For customers seeking to understand polymer sand tiles or plan a production project, Chenxing Machinery offers professional equipment solutions and complete production line support based on documented industry practices.


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