The XPE Foam Sheet Extrusion Line is a high-efficiency production system designed for manufacturing cross-linked polyethylene (XPE) foam sheets with excellent thermal insulation, sound insulation, cushioning, and formability. With a maximum output of up to 300 kg/h and sheet widths ranging from 1000–2200 mm, this line supports a wide variety of applications across building insulation, automotive interiors, HVAC ducts, packaging, sports products, and more.
This production line adopts a single-screw extrusion system, advanced water + wind cooling technology, and a stable foaming process (8–40 foaming times), ensuring consistent cell structure and outstanding material properties.
Engineered for continuous, reliable, and energy-efficient operation, the XPE foam extrusion line delivers stable performance for factories seeking to expand production capacity, improve product quality, and optimize operating costs.
| Model | Screw Dia (mm) | Screw Speed (r/min) | Foaming Times | Cooling Method | Max Capacity (kg/h) | Product Width (mm) | Product Thickness (mm) |
|---|---|---|---|---|---|---|---|
| CX150 | 150 | 10–32 | 8–40 | Water + Wind Cooling | 200 | 1000–2200 | 3–12 |
| CX160 | 160 | 10–32 | 8–40 | Water + Wind Cooling | 300 | 1000–2200 | 3–12 |
Product: XPE Foam Sheet
Output: Up to 300 kg/h
Sheet Width: Max. 2200 mm
Sheet Thickness: 3–12 mm
Density: 25–135 kg/m³
XPE foam has a highly uniform, independent bubble structure that effectively minimizes heat transfer caused by air convection. It is widely used for insulation pipes, insulation boards, and heat-preservation materials inside refrigerators, air conditioners, cold storage, and HVAC systems. Its anti-condensation properties make it suitable for humid environments.
The closed-cell structure ensures excellent sound reduction and vibration absorption. This makes XPE foam suitable for use in automobiles, trains, metros, industrial equipment, pipelines, walls, flooring systems, and ventilation ducts.
XPE foam demonstrates high heat resistance, ductility, and uniform density. It performs exceptionally well in thermoforming, vacuum forming, and hot pressing processes. Typical applications include automotive AC ventilation parts, sun visors, hot-pressed components, and protective layers.
The semi-rigid foam structure maintains its cushioning performance even after repeated impact. It is widely used in semiconductor packaging, electronics protection, sports safety products, yoga mats, gym flooring, and a variety of consumer goods.
Mixer → Vacuum loader → Single-screw extruder → Slot die → Three-roller calender → Cooling frame → Trimming device → Haul-off device → Master sheet winder
For the winding and cutting section:
Unwinding → Sheet feeding → Foaming oven → Five-roller cooling → Centering device → Surface treatment → Supporting frame → Trimming → Haul-off → Automatic cutting → Sheet winder / Waste edge winder
This fully integrated process ensures continuous, stable production with excellent sheet flatness, precise thickness control, and high foaming uniformity.
Thermal insulation materials
Air-conditioning and ventilation systems
Automotive interior components
Sports mats, yoga mats, and protective products
Floating boards and life-saving equipment
Packing and cushioning materials
Soundproofing and vibration-damping components
Construction and industrial insulation
Depending on the model, the output ranges from 200–300 kg/h, suitable for both medium and large-scale production.
The line supports 3–12 mm sheet thickness, with adjustable molds to meet different industry applications.
The system adopts a water + wind double cooling method to ensure uniform foaming, stability, and high-quality cell structure.
The system is tailored for cross-linked polyethylene (XPE) production using high-quality PE raw materials combined with foaming agents and additives.
Yes. Custom configurations for width, output, roller system, heating zones, and auxiliary equipment can be designed according to your production requirements.