The Two-stage Recycling Machine is an advanced plastic pelletizing system designed to process heavily printed films, laminated films, washed flakes, and post-consumer plastic waste. Featuring two extruders, three degassing zones, and dual filtration units, this system ensures maximum removal of ink, moisture, and impurities. The result is high-quality recycled plastic pellets that can be directly reused in production lines such as blown film extrusion, pipe extrusion, and injection molding.
Application: Designed for recycling PE/PP films, multilayer laminated films, humid pre-washed HDPE/PP flakes, and post-consumer waste.
Key Advantage: Triple degassing + dual filtration for superior pellet quality.
Output: Stable and uniform recycled pellets with minimized ink and moisture content.
Operation: Fully automated feeding, compacting, extrusion, and pelletizing for efficient recycling.
Belt Conveyor Feeding – Automatic feeding of scraps for smooth operation.
Nip Roller Feeding – Film-on-roll feeding with adjustable nip rollers.
Cutting & Compacting – Integrated cutter-compactor cuts, dries, and compacts material for stable feeding.
Degassing System – Three degassing sections to remove ink and moisture effectively.
Filtration – Dual-channel system with two filtration steps for continuous operation and high-quality output.
Die Face Pelletizing – Automatic speed and blade pressure adjustment ensures uniform pellet size.
Recycled Pellets – Ready for reuse in film, pipe, and molding production lines.
Triple Degassing: Enhanced venting ensures superior removal of ink and humidity.
Dual Filtration: Guarantees cleaner pellets and stable reusability in production.
Integrated Cutter-Compactor: Cuts, dries, and stabilizes material for consistent feeding.
High Compatibility: Processes up to 95% printed surface materials, including BOPP film and post-consumer waste.
Automation: Automatic feeding and pelletizing reduce labor costs and downtime.
Q1: What types of plastic waste can the Two-stage Recycling Machine process?
A1: It is ideal for PE/PP films, multilayer laminated films, humid HDPE/PP flakes, and fully printed post-consumer waste such as milk bottles, shampoo bottles, and woven bags.
Q2: How does the triple degassing system benefit production?
A2: The three-stage degassing effectively removes moisture and ink from printed and washed materials, ensuring stable output and premium pellet quality.
Q3: Can this recycling line run continuously without interruption?
A3: Yes. With its dual-channel filtration system, the machine operates non-stop, reducing downtime and improving efficiency.
Q4: What is the advantage of using a cutter-compactor?
A4: The cutter-compactor cuts, dries, and compacts waste, providing consistent feeding into the extruder, especially for printed BOPP films and post-consumer flakes.
Q5: Are the recycled pellets suitable for direct reuse in production?
A5: Absolutely. The pellets can be directly used in blown film extrusion, pipe extrusion, and injection molding, ensuring cost savings and sustainable production.