Single Screw Extruder Control System: 16-Zone Upgrade for Higher Profit

Why Upgrade to a 16-Zone Control System?

In modern plastic extrusion, precision and stability directly determine product quality and profit margins. A 16-zone single screw extruder control system delivers consistent heating, real-time monitoring, and intelligent automation—reducing waste, improving output, and boosting your competitiveness.

Key Benefits for Your Production

1. Enhanced Temperature Precision

• 16 independent heating zones with PID control

• ±1°C accuracy for perfect melt consistency

• Reduced defects and material waste

2. Full Automation and Easy Operation

• Siemens SMART LINE 700 touch screen with dedicated plastic machinery keyboard

• Multilingual interface (Chinese/English)

• Easy setup, fast troubleshooting, minimal operator training

3. Energy and Cost Efficiency

• Communication-based control reduces analog I/O hardware

• One temperature zone costs only about 100 RMB to control

• Low investment, high automation upgrade

4. Maximum Equipment Protection

• Screw preheating to prevent cold start damage

• 0 Hz startup to avoid mechanical stress

• Empty-load prevention to stop shaft seizure

Technical Highlights

• CPU: UniMAT CPU224 PLC

• Temperature Control: 16-channel PID module

• Drive: Siemens 440 inverter for main motor & haul-off

• Monitoring: Real-time display of speed, torque, current, and pressure

• Safety: Automatic alarms for overheating, sensor failure, and abnormal operation

Applications Across the Plastics Industry

This single screw extruder control system is ideal for:

• PVC, PE, PPR, and other plastic pipe extrusion lines

• Sheet, board, and profile extrusion

• Multi-layer co-extrusion film production

• Pelletizing lines

• Specialty extrusion (e.g., foamed pipes, composite pipes)

Why Choose Zhangjiagang Chenxing Machinery?

• Over 20 years of plastic machinery manufacturing expertise

• Global customers in Asia, Europe, North America, and Africa

• Proven performance in hundreds of extrusion lines

• Local service support in multiple countries

See the Difference in Your Bottom Line

Our customers report:

• Up to 15% increase in production efficiency

• Consistent product quality with fewer rejects

• Lower maintenance costs due to better protection features

Take Your Extrusion Line to the Next Level

If you’re looking to improve quality, stability, and profitability, upgrading to a 16-zone single screw extruder control system is the fastest way forward.

Contact us today to discuss your production needs:

• WhatsApp/WeChat: +8615951187228

• Email: ceo@cxsljx.com

• Website: www.chenxingmachinery.com